As a new type of equipment, the intermediate frequency induction furnace has been used in heat treatment operations in various industries and has become a better choice for customers in the eyes of heat treatment. In other words, because customers spend a lot of money on equipment, it is natural that the equipment will not be replaced in a short time. With regard to equipment that will be obsolete in a short time, it is really difficult for customers to bear.
Good value for money and value for money have always been what customers want; so has your heat treatment equipment product achieved it? Customers can't afford to replace a machine in a short time, so can your equipment "high life"?
The service life of the intermediate frequency induction furnace is related to the manufacturer on the one hand and the user on the other. If the production quality of the equipment is even better, and the components are also high-end components, as an operator, if you do not pay attention to the use, everything will be in vain; if so, even the gold-plated equipment will not continue to be used for a long time. At any time, the protection of the intermediate frequency induction furnace will directly affect the future production!
There are good ways to extend the service life of an intermediate frequency induction furnace:
1, develop good habits, check whether the power supply of the equipment is abnormal every day; whether the cooling water channel, water pressure and temperature are abnormal; whether there is water leakage or water seepage in the water pipe; whether the main circuit of the intermediate frequency induction furnace, transformer, cooling water circuit, ventilation equipment is normal, etc. .
2. Check the equipment regularly to see if the contactors, capacitors, sensors, IGBTs, transformers, etc. of the intermediate frequency induction furnace have any looseness, poor contact and ablation conditions; measure whether the current, voltage, power, and insulation resistance of the equipment are normal.
3. Don't just consider the operation of the equipment. Through long-term operation, the intermediate frequency induction furnace should be completely protected. That is, check whether the protective circuit of the intermediate frequency induction furnace is overvoltage, overcurrent, lack of cooling, high temperature, etc. Check whether the fuse of the intermediate frequency induction furnace is loose; check whether the grounding resistance of the intermediate frequency induction furnace meets the requirements; check whether the contacts of the switch or circuit breaker are ablated; check the time relay, temperature relay, overcurrent relay, pressure gauge, contacts and wiring Whether it is normal; check the plan of the inlet and outlet and the flow of cooling water.
4. When your company's intermediate frequency induction furnace is not in use temporarily, please use a high pressure air pump to blow off all the water in the equipment to avoid the temperature in winter being too low, which will cause the water pipes to freeze or freeze. In addition, each inlet and outlet is sealed with tape. The entire equipment is wrapped in plastic bags to prevent dust or other substances from entering the equipment; then place the intermediate frequency induction furnace in a dry, ventilated and dust-free place.
As long as the equipment is well protected, it is necessary to ensure that the service life of medium-frequency induction furnaces such as steel rod induction heating equipment and aluminum rod heating furnaces will be more durable, which will bring more economic and social benefits to customers and last the equipment's life. Not only related to the manufacturer, but also related to the customer's usual use. Is your equipment routinely maintained today?